Tuffcell Construction Template

TCT - PP HOLLOW PLASTIC FORMWORK, is a Shuttering board of an eco-friendly and energy-efficient product made of  Polyprone (PP) product. Tuffcell construction Template (TCT) is a brand of our Shuttering Formwork for an environment friendly product.

Tuffcell construction Template (TCT), a brand of our Shuttering Formwork is generally made of environmentally friendly non-polluting and recoverable polypropylene (PP). It is a high-tech, comprehensive performance, energy-saving and environmentally-friendly plastic sheet, which is a plastic building material commonly used in the world. TCT can easily replace the traditional wood formwork, composite steel formwork, bamboo-wood bonding formwork and all-steel large formwork.

 

TUFFCELL CONSTRUCTION TEMPLATE is resistant to water and heat which makes it strong and light compared to wood or metal. We can meet the thickness or strength you for your specific situation. PP Hollow formwork is specially processed on surface. This kind of formwork has a stronger & smooth surface, it can be easily released and it for can bear higher temperature like above 45°C for recycling process.  TCT Formwork can be kept stable and smooth in hot weather and seasons. It has no absorption of moisture, no deformation, no mildew. So, you can easily count on them to use in different environment and underground.


Product Information

Size

Thickness

Qty / Pallet

Weight / PC

Qty / 20ft

Qty / 40ft

1220*2440mm

12mm

70pcs

23 kg

560pcs

1120pcs

1220*2440mm

15mm

54pcs

27 kg

432pcs

1026pcs

1220*2440mm

18mm

50pcs

32 kg

400pcs

850pcs

Available Thickness : 12-200mm, Max Length 30000mm, Max Width - 1250mm

 
  • Material : Plastic
  • Application : Construction, Water Conservancy, Hydropower, Bridge and Tunnel Engineering.
  • Product Description : Construction Formwork, Plastic Formwork, TCT PP Hollow Construction Board

General Operation and Note of Instrument for Concrete Formworks

How to Use TCT PP Hollow Construction Formwork

  • Method of use plastic building formwork as well as wooden formwork, plastic building formwork reinforcement direction with batten direction placed in cross shaped.
  • No need to smear the mould release agent before using building plastic formwork construction.
  • When cast-in-place the flat plate, spacing between the keels should be 20 ~ 25 cm, and the spacing between the wall plate and keels should be 10 ~ 20 cm.Hollow plastic building formwork in construction don't need releasing agent.
  • The seam-line between plastic building formwork in construction should be taped.
  • The length of nail should not be too long, generally about 30 ~ 35 mm.
  • The strength to drive nails should be moderate.
  • When removing the reusable plastic formwork, please start from the small part of one end, the support and the plates should be removed at the same time aiming at preventing the template widespread drops, don't let the corner drop on the ground vertically.
  • The plastic building formwork accesses to be mixed used with wood Formwork, bamboo formwork and other material formwork.

Technical Information

PP Hollow construction formwork Form provides the contractor with a rapid and cost effective method of constructing on site. Manufactured from heavy duty polypropylene in 12mm - 18mm thickness, Corrugated Beam Form offers many advantages over traditional formwork. Plastic formwork is a new product to replace wood formwork, composite steel formwork, bamboo-wood bonding formwork and all-steel large formwork. Durable, easy to manage, Improve the speed, efficiency and quality of your foundation work. There’s no need to use chemicals such as mould oils, and you’re spending less time removing shuttering. It also requires minimal skill input from ground workers, significantly improving efficiency all-round.

Dimensions 4 * 8 FT
Colors White and Grey
Thickness 12 and 15 mm

TCT Sheet Product


Cost Analysis of TCT PP Hollow Construction Formwork.

  • This system gives more than 50 repetitions; hence running cost is low. The final RCC work will get smooth finish with minor joint line which does not require plaster. One can do putty & paint it. With this system one can save @ `16 / sq. ft. if you don’t do plaster and hence it is cost effective.
  • This system is made from special grade PP plastic and hence no chemical reaction take place nor the material stick to it. Because of this property you cannot get any patched on the RCC finish. Also the gap between two plates are so negligible that no water nor cement gets leaked out at the time of RCC & it gets curing from the bottom of the plate also, which enhance the final quality of RCC casting.
  • Comparatively our foam systems are very less in weight compare to conventional M.S. Plate and Plywood. Hence it is very easy to install, dismantle, transport from one place to another. Due to easy plugging systems & east to fit makes this foam shuttering system most labour friendly.
  • By using TCT PP Hollow construction formwork one need not nail or apply oil to the plates before casting RCC. Due to auto levelling of plugging systems the plates are automatically levelled. Hence 30 % time is saves in assembling & also while dismantling the same.
  • All existing traditional scaffolding systems can be use in TCT PP Hollow Formwork comfortably. You can cast Slab, Beam & Column, etc. A lot of the parts in the Shuttering ply are supportive to each other and you can cast a beam from 9 inch to 21 inch by this same plate by simply adjusting the locking systems.
  • After every usage of TCT PP Hollow formwork once can easily clean the plates by water. Where as in M.S. plate one have to apply oil to clean the M.S. surface plates. In PP plastic shuttering sheet if any breakage occurs by mishandling it can be very easily sealed by low voltage hot GLUE GUN.

Benefits of PP Hollow Formwork

 

Reusable

The times of reuse can reach more than 60 times, long service life.

Facility Conservation

PP hollow board doesn’t absorb water and does not require special care or storage.

Smooth & Clean

Surface and finish of product is smooth, bright and clean. Casting moulding effect is good. No plaster is needed. Portable and easy to install.

Cost Reduction

as more turnover times 60 or more, no oil or agent expense, its gives you low costing.Light weight Manual operation, no crane required. reduce 20% labour cost than plywood

Good Toughness

high strength, high hardness, impact resistance, wear resistance.

Demoulding Easily

No need brushing release agent, only tapping, formwork will fall off. Removing is convenient, quick and safe. Short working hours and speed up the construction schedule efficiently.

High Variability

the type and specification can be customised according to the requirement of construction project.

Eco-Friendly

Environmental protection and energy saving, no pollution. It’s a green product.

Recyclable

Waste produce can be recycled and reprocessed, making full use of waste materials. This property can greatly reduce the project cost. Compared with wooden and steel formwork.

Stability & Patience

High mechanical Strength-Easy to process, Sawing and nailing can be done. Acid and alkaline resistance, corrosion resistance, no cracking, no deformation, no absorption and size stability.TCT can be combined vertically and horizontally optionally.

Comparison

PERFORMANCE TCT MODULAR PLASTIC FOAM WORK   PVC PLASTIC FOAM WORK PLYWOOD BAMBOO PLYWOOD METAL FOAM WORK
Water resistance Good Good No No No No
Corrosion resistance Good Good No No No No
Tenacity Good Bad - - - -
Impact  strength High Easily broken Normal  Poor Poor High
After absorbing water No deformed No deformed Deformed Deformed Deformed Deformed
Release agent No need No need Need Need Need No
Wrap used No No Yes Yes Yes No
Weight(kg/sq) 7.75 10 15 7.2 7.5 -
Recylce - - -
Bearing capacity High Bad Normal Normal Normal Hard
Eco friendly - - -
Cost of use Low Higher High Higher Higher Higher
Reusable time Over 60 Over 60 20-30 3-6 6-8 100

TCT Sheets

 

About The Shipping

We Design Our Products As Per The International Standards. We are also into exporting to countries like Thailand, Indonesia, UAE, Kuwait, South Africa, Sudan, Saudi and other more. Our port is FOB Mundra and the delivery time is about 20-30 working days.

Packaging and Stock

Delivery Period

  • Formworks with size 1220mm*2440 mm: 7-10 days
  • Formworks with size customized: 10-15 days
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